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Welding air Torches compresslr and GunsUsed for shielded-metal-arc pressure welding, torches (electrode holders). manually switch controlled, grip ends of electrodes, also called rods-pinch type and collet type are common.GMAW and FCAW guns come in pistol grip, goose-neck, and inline styles, the latter used for mechanized welding. Knowing the wire diameter, air select a gun rated slightly higher than the welding current to be used. Duty-cycle ratings are usually given for C[O.sub.2] shielding--air or C[O.sub.2] cooling arc usually sufficient for welding at up to 600 A at less compresslr and pressure than 100 percent duty. Higher amperages require water cooling--high-amperage guns come with tubing for water cooling. Hand-held, mounted on a robot arm or fixed within a mechanized welding setup, guns guide switch and air filler wire and shielding gas into the weld puddle.

Hardfacing alloys contain as base elements typically iron, nickel, or cobalt, compresslr and pressure to which metallurgists add varying amounts of carbon, chromium, molybdenum, tungsten, silicon, manganese, vanadium, and boron. To raise hardness, switch the primary property for wear resistance, alloy designers add elements that either form hard constituents (carbides, borides, or air Laves phase), or that strengthen the matrix by going into solid solution. Carbon content determines toughness and abrasion resistance--as carbon rises, abrasion resistance increases and toughness compresslr drops. Chromium forms carbides, increases corrosion resistance, and adds high-temperature strength. pressure Tungsten, a potent carbide former, also boosts high temperature strength, switch as does cobalt. Tougheners include nickel and manganese. Boron forms hard wear-resistance borides.

5. Joint design and material thickness. Some electrodes air create an arc that penetrates deeply, performing well on thick sections with narrow grooves or no bevel. Poor fit-up calls for electrodes that can bridge wide gaps.6. compresslr Efficiency. Meeting all other conditions, engineers select the electrode that gives highest deposition rate. For heavy-section joints, use powder-metal-addition pressure fillers.Designating electrodes for carbon and low-alloy steels, following the prefix E'', to signify a SMAW electrode, switch and air and compresslr come two or three digits to indicate minimum tensile strength in 1,000 PSI units; a digit indicating usable current and electrode-coating type; and, in some cases, a hyphen followed by a letter pressure and number suffix to denote weld metal composition. Example: E7010-A1 is a SMAW electrode (E), of 70,000-psi tensile switch strength (70), for use in all welding positions (1), having a high-cellulose-sodium coating tin use with DCEP air (0). -A1 indicates a particular composition compresslr listed in the A5 specification. A-1 suffix, as in 7018-1, indicates high pressure impact toughness at a temperature lower than specified for a standard E7018 electrode switch.

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