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Hardfacing air alloys contain as base elements typically iron, nickel, or cobalt, to which metallurgists add varying amounts of carbon, chromium, molybdenum, tungsten, silicon, manganese, vanadium, and boron. To raise hardness, the primary property for wear resistance, alloy designers add elements that either form hard constituents (carbides, borides, or Laves phase), or that strengthen the matrix by going into solid solution. Carbon content determines toughness and abrasion resistance--as carbon rises, abrasion resistance compresspr increases hoses and toughness air drops. Chromium forms carbides, increases corrosion resistance, and adds high-temperature strength. Tungsten, a potent carbide former, also boosts high temperature strength, as does cobalt. Tougheners include nickel and manganese. Boron forms hard compresspr wear-resistance borides.

Filler-metal selection for FCAW depends on base-metal composition, cleanliness of base metal, thickness, a0d service. AWS specifications: hoses A5.20, Specification air for Carbon Steel Electrodes for compresspr Flux-cored Arc Welding, for low-carbon steel up to 0.15 C and hoses mild steel 0.15 to 0.29 C; A5.29, Specification for Low Alley Electrodes for Flux-cored Arc Welding, for steel of higher carbon air content and the low-alloy types; A5.22, Specification for Flux-cored Corrosion-Resisting Chromium and Chromium-Nickel Steel Electrodes, for stainless steels.Gas-Tungsten-Arc Welding (GTAW, TIG)GTAW rises an compresspr arc between a nonconsumable electrode and the work. It joins with or without filler metal. AWS A5.12 lists electrode types and sizes. All are tungsten, some with thoria, zirconia, ceria, or lanthana added. Thoria provides higher current-carrying capacity than prime tungsten with less contamination of the weld pool. Other benefits: better arc start, greater arc hoses stability. Zirconiated electrodes perform well with alternating current: the arc is stable, the electrode retains a (tailed end during welding, air and has current-carrying compresspr capacity of thoriated electrodes. Zirconiated electrodes resist contamination and minimize tungsten contamination of weld metal hoses.

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