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Welding-site conditions and welding-wire diameter govern efficiency and size of power supply required for a job. Select a 100-A unit that runs from single-phase 115-V input for low-duty-cycle welding of aircompressortansasme sheet to l/s in. thick, feeding wire to 0.030-in. diameter. Medium-duty power supplies, 150-200 A, normally take single-phase 220-V input to weld steel to 3/16, in. and 0.035-in. wire at low-duty cycles. For high-duty cycles, as in mechanized welding, select a 250-A code machine, single or three-phase input at various voltages-these weld aircompressortansasme material to 1/2 in. thick with wire as large as 0.045-in. diameter. Taking three-phase input only and wire up to 1/6-in. diameter, 400-A units serve code for mechanized aircompressortansasme continuous-welding applications. For pulsed GMAW, shops use inverter and transistor power sources, constant-current or constant-voltage, that offer independent setting of pulse parameters. They employ synergic controls preprogrammed for a range of wire-feed speeds-the operator code sets only one dial, for average current.

For flux-cored-arc welding, shops use CV or CC types, 300 to 1,500 A, 25 to 50 V, rated 60- to 100-percent-duty cycle. CV types are more popular because wire-feed speed, set before welding, controls welding current. Cc types require a variable-speed or voltage-sensing wire feeder.Gas-tungsten-arc welding (GTAW) requires a constant-current (AC or DC) power supply with a steep aircompressortansasme volt-amp curve to minimize current change for variation in voltage or arc length. They come rated to 1,500 A, 10 to 75 V, at 40- to 100-percent-duty cycle. Most GTAW power supplies come equipped with high-frequency circuitry for arc initiation and stabilization, code gas valves, and cooling-water valves for high-current welding. High-frequency arc start is useful when the maximum open-circuit aircompressortansasme voltage allowed by NEMA standards, 80 to 100 V, will not establish and maintain a stable code arc.

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