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GTAW torches come air-cooled and water-cooled. Their heads align in-line with the body or at 90, 120, or 135 degrees to it. Nozzles, specified by inside diameters, run 1/4 to 5/8 in. Vendors offer special designs: longer to give improved accessibility to the weld joint, aircompressprtankleakdown or wider to extend shielding gas coverage.Saw guns come in three-types-side, concentric, and deep-groove flux delivery.In oxyfuel welding (ofw), heat comes from burning gases, rather than arcs, Torches hold separate tubes for fuel gas and oxygen, blended in a mixer assembly. A torch assembly comprises a handle aircompressprtankleakdown (aluminum, stainless steel, or brass); a mixing chamber; and a brass welding tip or cutting head. Light-duty torches weld sheer metal to 3/16, in. thick; medium, to 1/2 in.; heavy, 1/2 in. and up.

Select hardfacing materials based on weld-deposit microstructure and the wear situation the part will encounter, with consideration given to thermal treatments applied to the material before and after hardfacing. Deposit chemistry can be crucial in attaining the desired corrosion resistance or wear properties, or aircompressprtankleakdown and aircompressprtankleakdown for minimizing the risk of solidification cracking. Acceptable deposit chemistry is achieved through the initial choice of consumables, using wire analysis and flux composition, and by specifying the number of weld passes needed to reduce parent-metal dilution to within acceptable aircompressprtankleakdown limits. With the submerged-arc process, the flux and electrode govern the characteristics of the applied hard facing. For example, those fluxes neutral to manganese and silicon are not necessarily neutral to carbon and chromium, elements that matter most in hardfacing.

High-deposition electrodes. These contain iron-powder additions in the coating to raise deposition rate. Designations: EXXX4, EXXX7, EXXX8.For fastest deposition, use the largest diameter possible for an application-the thicker the electrode, the greater its current-carrying capacity and the higher the deposition rate. Welding out of position and overhead, select a small diameter electrode to enable welders to reach into narrow root openings.Gas-Metal-Arc Welding (GMAW, MIG)GMAW typically uses solid wire, spooled or reeled, for continuous feeding to the gun; diameter, 0.030 to 1/16 in. typically, although wires as small as 0.020 in. and as large as 1/8 in. are sometimes used. AWS lists specifications for filler wires of copper and its alloys, aluminum and its alloys, surfacing alloys, nickel and its alloys, titanium and its alloys, carbon and low alloy steels, magnesium alloys, and zirconium and its alloys.

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