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Filler-metal selection for FCAW depends on base-metal composition, cleanliness of base metal, thickness, a0d service. AWS specifications: A5.20, Specification for Carbon Steel Electrodes for Flux-cored Arc Welding, for low-carbon aircompresxorreplacementtanks steel up to 0.15 C and mild steel 0.15 aircompresxorreplacementtanks to 0.29 C; A5.29, Specification for Low Alley Electrodes for Flux-cored Arc Welding, aircompresxorreplacementtanks for steel of higher carbon content and the low-alloy types; A5.22, Specification for Flux-cored Corrosion-Resisting Chromium and Chromium-Nickel Steel Electrodes, for stainless steels.Gas-Tungsten-Arc Welding (GTAW, TIG)GTAW rises an arc between a nonconsumable electrode and the work. It joins with or without filler metal. AWS A5.12 lists electrode types and sizes. All are tungsten, some with aircompresxorreplacementtanks and aircompresxorreplacementtanks thoria, zirconia, ceria, or lanthana added. Thoria provides higher current-carrying capacity than prime tungsten with less contamination of the weld pool. Other benefits: better arc start, greater arc stability. Zirconiated electrodes perform well with alternating current: the arc is stable, the electrode retains a (tailed end during welding, and has current-carrying capacity of thoriated electrodes. Zirconiated electrodes resist contamination and minimize tungsten contamination of weld metal.

Select hardfacing materials based on weld-deposit microstructure and the wear situation the part will encounter, with consideration given to thermal treatments applied to the material before and after hardfacing. Deposit chemistry can be crucial in attaining the desired corrosion resistance or wear properties, or for minimizing the risk aircompresxorreplacementtanks of solidification cracking. Acceptable deposit chemistry is achieved through the initial choice of consumables, using wire analysis and flux composition, and by specifying the number of weld passes needed to reduce parent-metal dilution to within acceptable limits. With the submerged-arc process, the flux and electrode govern the characteristics of the applied hard facing. For example, those fluxes neutral to manganese and silicon are not necessarily neutral to carbon and chromium, elements that matter most in hardfacing.

Hardfacing alloys contain as base elements typically iron, nickel, or cobalt, to which metallurgists add varying amounts of carbon, chromium, molybdenum, tungsten, silicon, manganese, vanadium, and boron. To raise hardness, the primary property for wear resistance, alloy designers add elements that either form hard constituents (carbides, aircompresxorreplacementtanks borides, or Laves phase), or that strengthen the matrix by going into solid solution. Carbon content determines toughness and abrasion resistance--as carbon rises, abrasion resistance increases and toughness drops. Chromium forms carbides, increases corrosion resistance, and adds high-temperature strength. Tungsten, a potent carbide former, also boosts high temperature strength, as does cobalt. Tougheners include nickel and manganese. Boron forms hard wear-resistance borides.

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