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Welding-site conditions and welding-wire diameter govern efficiency and size of power supply required for a job. aircomressoraccessory Select a 100-A unit that runs from single-phase 115-V input for low-duty-cycle welding of sheet to l/s in. thick, feeding wire to 0.030-in. diameter. Medium-duty power supplies, 150-200 A, normally take single-phase 220-V input to weld steel to 3/16, in. and 0.035-in. wire at low-duty cycles. For high-duty cycles, as in mechanized welding, select a 250-A machine, single or three-phase input at various voltages-these weld material to 1/2 in. thick aircomressoraccessory with wire as large as 0.045-in. diameter. Taking three-phase input only and wire up to 1/6-in. diameter, 400-A units serve for mechanized continuous-welding applications. For pulsed GMAW, shops use inverter and transistor power sources, constant-current or constant-voltage, that offer independent setting of pulse parameters. They employ synergic controls preprogrammed for a range of wire-feed speeds-the operator sets only one dial, for average current.

3. Welding position. The first performance characteristic to consider. High cellulose coatings, like those on E6010 and E6011 electrodes, generate a light slag that makes for rapid solidifying of the weld metal good for-out-of-position welds. Also good are rutile-fluxed electrodes-E6012 and E6013--that hold out-of-position weld metal in place as it solidifies.4. Welding current. Covered electrodes run on AC, DC, or both. When welding DC, the positive lead typically connects to the electrode (DCEP, or reverse polarity). Some suppliers design electrodes that weld with the electrode negative (DCEN, or straight polarity). Assure the electrode will perform aircomressoraccessory with the available current.

For flux-cored-arc welding, shops use CV or CC aircomressoraccessory types, 300 to 1,500 A, 25 to 50 V, rated 60- to 100-percent-duty cycle. CV types are more popular because wire-feed speed, set before welding, controls welding current. Cc types require a variable-speed or voltage-sensing wire feeder.Gas-tungsten-arc welding (GTAW) requires a constant-current (AC or DC) power supply with a steep volt-amp curve to minimize current change for variation in voltage or arc length. They come rated to 1,500 A, 10 to 75 V, at 40- aircomressoraccessory to 100-percent-duty aircomressoraccessory cycle. Most GTAW power supplies come equipped with high-frequency circuitry for arc initiation and stabilization, gas valves, and cooling-water valves for high-current welding. High-frequency arc start is useful when the maximum open-circuit voltage allowed by NEMA standards, 80 to 100 V, will not establish and maintain a stable arc.

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