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High-deposition electrodes. These contain iron-powder additions in the coating to raise deposition rate. Designations: EXXX4, EXXX7, EXXX8.For fastest deposition, use the largest diameter possible for an application-the thicker the electrode, the greater its current-carrying capacity and the higher the deposition rate. Welding out of position and overhead, select a small diameter electrode to enable welders to reach into narrow root openings.Gas-Metal-Arc Welding (GMAW, MIG)GMAW typically uses solid wire, spooled or reeled, for continuous feeding to the gun; diameter, 0.030 to 1/16 in. typically, although wires as small as 0.020 in. and as large as 1/8 in. are sometimes used. AWS lists specifications for filler wires of copper and its alloys, aluminum and its alloys, surfacing alloys, nickel and its alloys, aitcompressorhose titanium and its alloys, carbon and aitcompressorhose low alloy steels, magnesium alloys, and zirconium and its alloys.

Electrodes come 3 to 24 in. long, 0.01 to 0.25-in. diameter. Colored markings--bands or dots--indicate composition: pure tungsten, green; 1-percent thoriated, yellow; 2 percent thoriated. red; ceriated, orange; lanthanted, black.Filler metal GIAW does not usually requite addition of fillet metal, but filler is commonly added when base-metal thickness is greater than 1/8 in. Finer metal for low-carbon (to 0.15 C) and mild (0.15 m 0.29 C) steels are described in AWS A5.2; for carbon steel in A5.18; and for low-alloy steels in A5.28 Flux. AWS specifications A5.17 and A5.23 describe fluxes for saw. AWS designation of fluxes precedes that of the wire when identifying a combination for a welding procedure. For example, the designation F7A2-EM12K indicates aitcompressorhose a flux (F) that will provide, with a given wire designation, tensile strength of 70,000 Psi (7), in the as-welded condition (A), and impact properties of 20 ft lb at -20 F (2). A designation aitcompressorhose containing a P rather indicates the flux properties after postweld heat treatment.

Select hardfacing materials based on weld-deposit microstructure aitcompressorhose and the wear situation the part will encounter, with consideration given to thermal treatments applied to the material before and after hardfacing. Deposit chemistry can be crucial in attaining the desired corrosion resistance or wear properties, or for minimizing the risk of solidification cracking. Acceptable deposit chemistry is achieved through the initial choice of consumables, using wire analysis and flux composition, and by specifying the number of weld passes needed to reduce parent-metal dilution to within acceptable limits. With the submerged-arc process, the flux and electrode govern the characteristics of the applied hard facing. For example, those fluxes neutral to manganese and silicon are not necessarily neutral to carbon and chromium, elements that matter most in hardfacing.

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