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Select hardfacing materials based on weld-deposit microstructure and the wear situation the part will encounter, with consideration given to thermal treatments applied to the material before and after hardfacing. Deposit chemistry can be crucial in attaining the desired corrosion resistance or wear properties, or for cleankngaircompressortank minimizing the risk of solidification cracking. Acceptable deposit chemistry is achieved through the initial choice of consumables, using wire analysis and flux composition, and by specifying the number of weld passes needed to reduce parent-metal dilution cleankngaircompressortank to within acceptable limits. With the submerged-arc process, the flux and electrode govern the characteristics of the applied hard facing. For example, those fluxes neutral to manganese and silicon are not necessarily neutral to carbon and chromium, elements that matter most in hardfacing.

Production vs. repair applications In general, production applications require high-duty-cycle power supplies, and repair applications can use low-duty-cycle portable units.Lift-arc GTAW Many cleankngaircompressortank DC power supplies are equipped with a list-start feature for, a variation of scratch starting, GTAW welding. When the welder touches the tungsten electrode to the workpiece, a small amount of current--15-20 A--flows. When he lifts the electrode from the work, the arc starts softly and the machine switches to the set weld-current value. This low-current starting minimizes weld contamination caused by touching the tungsten to cleankngaircompressortank the workpiece and eliminates cleankngaircompressortank the need for high-frequency starting.

Electrodes come 3 to 24 in. long, 0.01 to 0.25-in. diameter. Colored markings--bands or dots--indicate composition: cleankngaircompressortank pure tungsten, green; 1-percent thoriated, yellow; 2 percent thoriated. red; ceriated, orange; lanthanted, black.Filler metal GIAW does not usually requite addition of fillet metal, but filler is commonly added when base-metal thickness is greater than 1/8 in. Finer metal for low-carbon (to 0.15 C) and mild cleankngaircompressortank (0.15 m 0.29 C) steels are described in AWS A5.2; for carbon steel in cleankngaircompressortank A5.18; and for low-alloy steels in A5.28 Flux. AWS specifications cleankngaircompressortank A5.17 and A5.23 describe fluxes for saw. AWS designation of fluxes precedes that of the wire when identifying a combination for a welding procedure. For example, the designation F7A2-EM12K indicates a flux (F) that will provide, with a given wire designation, tensile strength of 70,000 Psi (7), in the as-welded condition (A), and impact properties of 20 ft lb at -20 F (2). A designation containing a P rather indicates the flux properties after postweld heat treatment.

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